Home > Automatic Optical Inspection(AOI)
1.Missing-solder AOI Solder Paste Detection Method,CW-27X Features:
a. 5Megapixels high speed industrial camera & telecentric lens,with high resolution can applied in high precision mounting quality inspection
b. The world’s first automatic lifting vision module,can deal with complex mixed mounting/plug-in circuit board
c. The camera can automatically identify the bar code on both side of the PCB and make the corresponding information storage,easy to save and trace the product information
d. The 27X designing with its flexible structure,can work as the final quality control station especially in large server or motherboard
2.Missing-solder AOI Solder Paste Detection Method,CW-27X:
CW-27X on the basis of traditional AOI increased the Z axis,can automatically adjust the focus by lifting the vision module,get the most clear image quality.can be used in the inspection of the SMT,wave soldering joint and very high plug-in components.
3.Automatic Optical Inspection Machine,CW-27X Test effect chart:
4.On-line Automatic Optical Inspection Machine,CW-27X Specifications:
Category |
Item |
Specification |
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Visual identity system |
Inspection |
Multiple algorithms synthetically such as WIDM,Color Image contrast technology,Color extracting technology,similarity two-value handing technology,OCR/OCV and so on |
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Camera
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Distal and high speed color camera,Resolution: 15um(20um,12um,10um for option) |
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Lens |
Industrial telecentric lens |
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Lamp-house |
Rings RGB LED Lamp-house |
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Image Processing Speed |
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250ms |
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Inspection Items |
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Missing,Shift,skewed,tombstone,billboard,overturned,reversed polarity,wrong parts,CPU SOCKET PIN inspection(Pin missing,PIN shift) |
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Min Inspection element Distance |
01005& 0.3mm pitch
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Mechanical system |
PCB Conveyor |
Belt conveyor system(Chain conveyor for option),left to right(Optional right to left)PCB fixing:bottom-up,Automatic PCB loading and unloading,Adjustable clearance,conforming SMEMA standard,The conveyor’s height adjust range:900+20mm |
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PCB size
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65*65mm-510*460mm can make other size according to client’s demands |
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PCB thickness |
2 - 8mm |
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PCB warp age |
<2mm (fixture for correction of deformation) |
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Component height |
Top<50mm, Bottom<30mm (special requirements can be customized) |
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X,Y Platform |
Driver |
AC Sever,camera moves in the directions of X/Y/Z |
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Positioning accuracy |
<10um |
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Moving speed |
700mm/s |
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Z Axis |
Height adjust between50-100mm,safety distance 50mm |
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Identifiable component height:1mm-50mm |
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Adjust method: Automatically |
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Software system |
operating system |
Microsoft, Windows7 X64 |
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Identification control system
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Characteristic |
Set template images real time,count data and error gate value automatically,Three marks correction input CAD date locate the templates automatically,the operator can combine algorithms according the requirement |
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Operation interface |
Graphical programming Chinese / English |
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Offline Programming |
Offline programming and Offline debugging |
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Network |
NG adaptable,Check and correct PCBA defects at repair station |
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Control System |
Computer |
CPU: IntelI7,Memory:16G Hard disk:1TB |
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Display output |
23 inch LCD widescreen display |
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Multiple machine control |
The Operator can control multiple same machines in the control terminal |
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Others |
Air supply |
4 - 6 bar |
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Mechanical dimension |
115cm(L)*120cm(W)*159cm(H) |
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Weight |
680Kg |
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Power supply |
AC 220V10%,single phase 5A 50/60Hz,power consumption 1200W |
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Working environment |
Temperature 10-40ºC , humidity 30-80%RH
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Contact: Bunny
Phone: +86 136 8490 4990
Tel: 86-0769-82784046
Email: s5@smtfly.com
Add: Shenzhen, China 518103