Home > Automatic Optical Inspection(AOI)
High Precision SMT Automatic On-line Aoi Machine and SPI System in SMT line,CW-D586 Specification:
Category
Item
Specification
Recognition System
Inspection
Using multiple algorithm synthetically such as WIDM, Color Image contrast technology, Color extracting technology, similarity, two-value handling technology, OCR/OCV, Solder ball inspection, PTH analysis and so on.
Camera
Dual Distal and high speed color CCD camera Resolution: 20 um(15um,12um,10um for option)
Lamp-house
Dual Ring tower structure, high intensity RGB flash lamp-house
Image Processing Speed
0201 Chip
<9ms
Per-image Time
<150ms
Inspection Item
Paste Printing Defects
Misaligned, overflow, insufficient, pasting open, stain
Components Defects
Missing, shift, skewed, tombstone,billboard, overturned,reversed polarity, wrong, damage
Solder Defects
Overflow, insufficient, short solder, stain
Wave Solder Inspect
Overflow, insufficient, short solder, excess solder, solder void
Mechanism System
PCB conveyor
Dual conveyor & dual visual control system. Two different PCB move into the conveyor and inspect simultaneously. Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor height: 900±20mm
PCB sizes
The PCB size in two conveyors: 50×50mm - 500×260mm, can make bigger size according to clients’ demands
PCB Thickness
0.3mm – 3.0mm
PCB Warp tolerance
<2mm
Component clearance
<30mm
X,Y platform & Z axis
Driver
AC server
Orientation
<10um
Moving Speed
500mm/s
Operation System
Microsoft Windows 7*64
Controlling & Recognizing
Characteristics
Dual conveyor dual inspection system, can seamless joint with the high-speed dual production line. Set template images real time, count data and error gate value automatically. Multiple marks correction, input CAD date locate the templates automatically, the operator can combine algorithms according to the requirement.
Operation
Graphic programming, Chinese, English
Offline Programming
Offline programming and Offline debugging
Network
NG adaptable, check and correct PCBA defects at repair station
Controller
Computer
CPU:Intel dual-core, Memory:16G, Hard disk:1TB
Display
23 inch TFT
Multi Machine Control
The operator can control multi same machines in the control terminal
Others
Machine Dimensions(L*W*H)
153cm×138cm×160cm
Weight
1000kg
Power Supply
AC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W with UPS inside
Working Environment
Temperature10-40℃, humidity 30-80% RH
Air Supply
4-6 bar
Automatic SMT online AOI Optical Inspection Machine,CW-D586 Feature:
1. Intelligent double conveyor structure design, the machine with the customer's double conveyor reflow or mounting machine seamless docking, cuts down the consumption.
2.According to the customer's own production demands to choose the double conveyor single vision system or double conveyor two vision system configuration.
3. double conveyor programs can be free to switch & combination to respond to different production needs.
4.Two sets of inspection system can share the database, can output the SPC report.
Easy to operate and multi-function AOI
Different AOI model can be placed at several quality controlling points in SMT line such as to check 2D paste printing quality, check component defects before reflow soldering, check PCBA quality after reflow soldering, and DIP after wave soldering.
Double conveyors design
*The first and the fourth conveyor fixed, the second and the third conveyor are adjustable: the inspection size between:50×50mm~510×280mm .
*Can customize double conveyors or other more functions according to customer's different request
Add professional character recognition function (OCR/OCV) further enhance the testing precision;
The new function first potential PPK analysis process and statistical analysis P-BAP chart can get offset value after reflow, which provide accurate effective reference material for process improvement.
Both double conveyors single head and double heads AOI are pioneered by us
*Both double conveyors single head and double heads AOI are pioneered by us, which can joint with other front and rear equipment in SMT seamlessly, save load and unload time to carry out continuous operation to improve productivity
*Meanwhile, this equipment can choose a variety of light source using high-speed digital camera to achieve the highest detective capability. This can be placed in multiple stations of SMT line for inspecting such as after print, before reflow and after reflow.
Offline Debugging
The offline programming software can connect multiple online testing AOI and carry out program debugging without halt to improve efficiency.
Database sharing and statistical functions
All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate.
Detailed SPC Analysis Report
To generate a variety of visual reports through analysis and statistics from testing results of all products.
About us:
Dongguan ChuangWei Electronic Equipment Manufactory was founded in 2004,is located in the world manufacturing city Dongguan,Guangdong,China. The company is committed to development,manufacture,sales and service for professional pcb separator/pcb depanelizer electronic equipment machinery. The company has advanced production and processing equipment and an experienced development and manufacture team, half of them have over 10 years experience in electronic equipment industry.
Begin with 2004 the company leader invested to develop and manufacture the PCB separator and PCB depaneling machine. From then on we pay more attention to product quality, safe to use and product innovation, so far we have produced many high quality, stable performance, high cost-effective products. Improve production yields, increase productivity, and thus enhance the market competitiveness of our customers.
Until now we have design different separating PCB types of PCB separator and PCB depaneling machine with manual, motor-driven, pneumatic-driven, mold punching, milling cutter router. Due to the good quality and reasonable price our customers are all over the world. Up to now ChuangWei have became one of the biggest PCB separator production base in China
Company always insists to the "customer needs is our goal, creating most value for customers", strives to provide customers with first-class products, first-class service. So since date established we very attached importance to product quality,continuous improvement for manufacturing process,try hard to save money for customers.
Our great mission is to be the most professional and excellent supplier in the pcb separator/pcb depanelizer electronic equipment industry.
If you need the machine,please contact us:
WhatsApp/Wechat: +86 136 8490 4990
www.pcb-depanelizer.com
www.laserpcbdepanelingmachine.com
Contact: Bunny
Phone: +86 136 8490 4990
Tel: 86-0769-82784046
Email: s5@smtfly.com
Add: Shenzhen, China 518103